Main DG Synchronization with PCC and APFC Panel
Electrical L.T Panel
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The Thermonic Main DG Synchronization + PCC + APFC Panel is an advanced power management system that intelligently controls and synchronizes multiple power sources — DG sets, utility supply, and capacitor banks — to ensure seamless, reliable, and energy-efficient power distribution.
This panel integrates PCC (Power Control Centre) for main power distribution, synchronizing logic for load sharing between DG sets or mains–DG operation, and APFC control for automatic power factor correction. It ensures optimum performance, continuous operation, and cost-effective power utilization across industrial and commercial installations.
Thermonic DG Synchronization + PCC + APFC Panels are manufactured as per the following international and Indian standards:
- 🌐 IEC 61439 / IS 8623 – Low-Voltage Switchgear Assemblies
- ⚙️ IEC 60947 / IS 13947 – Switchgear & Controlgear
- 🔰 IEC 60255 – Synchronization and Protection Relays
- ⚡ IEEE 1547 / IS 3043 – Electrical Protection & Earthing
- 🇮🇳 ISO 9001:2015 – Certified Manufacturing Quality
✅ All panels comply with Electrical Inspectorate, DISCOM, and GEDA norms for industrial power systems.
Thermonic Synchronizing Panels ensure uninterrupted, efficient, and intelligent power distribution in all heavy-duty applications:
- 🏭 Industrial Plants & Factories – Load management and seamless DG changeover.
- 🏢 Commercial Buildings & IT Parks – Continuous power with auto-synchronization.
- 🏗 Hospitals & Data Centres – Uninterrupted supply for critical operations.
- ⚙️ Manufacturing Units & Process Plants – Intelligent power sharing and monitoring.
- 🌇 Infrastructure Projects & Utilities – Energy-efficient central control systems.
🔥 Thermonic Synchronizing Panels ensure uninterrupted, efficient, and intelligent power distribution in all heavy-duty applications.
Every panel undergoes rigorous routine and type testing to guarantee performance and safety.
✅ Routine Tests:
- 🔍 Visual & Dimensional Inspection
- ⚙️ Functional Test for Synchronization Logic and Load Transfer
- 🔄 Auto/Manual Operation Test for DG and APFC
- 🚨 Protection Relay & Interlock Verification
- ⚡ Insulation Resistance & High Voltage Dielectric Test
✅ Special Tests (on Request):
- 🌡 Temperature Rise Test
- 🧭 Endurance & Load Transfer Simulation
📑 Documentation & Certificates:
- 📄 Test Reports & Calibration Certificates
- 🎯 Synchronization Logic Verification Report
- 🏗 IS / IEC Compliance Certificates
Thermonic offers next-generation integrated power management panels combining PCC, DG Synchronization, and APFC in one compact, intelligent solution. Designed for precision, flexibility, and reliability — with total transparency before production.
🧾 Documents Shared with Client (Before Production):
- 📐 GA Drawing – Complete layout with busbar system & feeders
- 🔌 SLD – DG, Utility, and APFC interconnection diagram
- ⚙️ BOM – Switchgear, relays, contactors, synchronization modules
- 📘 Technical Notes – Synchronization logic and relay configuration
- 🧠 Control Scheme – PLC-based control and interlocking diagram
💡 Thermonic Advantages:
- ⚡ PLC/Relay-based Synchronization Logic with Soft Load Transfer
- 🚨 Auto/Manual Synchronization with protection interlocks
- 🔗 Integrated PCC + APFC for power factor correction & load control
Thermonic DG Synchronization + PCC + APFC Panels can be customized for project capacity and specific operational needs:
- ⚙️ System Capacity – Up to 6000 A / 65 kA fault withstand.
- 🔋 Power Sources – Mains + up to 6 DG sets (synchronizing capability).
- 🧭 Operation Modes – Auto / Manual / Load Sharing / Peak-Shaving.
- 🔌 Control – PLC/Relay-based with color HMI / SCADA interface.
- 🏗 Enclosures – CRCA powder-coated IP42/IP54/IP65 or SS304 on request.
- 🔗 Integration – AMF, APFC, SCADA, Energy Monitoring, and Remote Access.
🔥 Thermonic DG Synchronization + PCC + APFC Panels deliver seamless power continuity, enhanced efficiency, and precision control — making them the backbone of modern industrial power systems.
